John deere gator clutch problems.

John Deere Gator 825i is a reliable and versatile UTV that is capable of navigating rough terrains and carrying heavy loads. Despite its many benefits, it can experience issues which could affect its performance and longevity. To help users avoid costly repairs and downtime, this article provides an overview of common John Deere Gator 825i problems as well as solutions to resolve them.

John deere gator clutch problems. Things To Know About John deere gator clutch problems.

Recall Details. This recall involves John Deere Gator utility vehicles with model number "XUV590" or "XUV590 S4" printed on the hood. "John Deere" and "Gator" are printed on the cargo box. The serial number is located on the frame on the rear of the machine above the hitch and begins with 1M0590. The recalled utility vehicles ...4 posts · Joined 2012. #1 · Jul 26, 2012. I have had my 825i gator with deluxe cab for five weeks and it has been back to the dealer at least 6 times for different issues. I am looking for some input as to what other issues 825i owners have experienced. So far I have had a problem with the shock on the drivers side door which keeps coming off.John Deere 590i Engine Problems. John Deere 590i is a gator vehicle with a high-performance engine that is known for its durability and reliability. However, like all engines, the 590i may experience some problems over time. ... A clutch that is not properly adjusted may also cause hard gear shifting, as it may not fully engage or disengage the ...John Deere Gator Comes with Kawasaki FS730V 2 Cylinder gasoline Engine. There are 6 issues reported by users. Most problematic Gator Years are 2008, 2009, ... PTO clutch Problems: Check battery voltage or replace the battery: Drive belt issue: Just Replace the belt [Yes, Fixed] John Deere 100 Series Problems.430 posts · Joined 2023. #7 · Aug 17, 2023. Assuming your gator 4x2 is a turf utility gator, has the 1 cylinder Kawasaki engine, Part Number 19H3715 is the part number for units built between 1997 and 2005... From the picture I found on Green Store it is a 3/8 NF 5" shank bolt... Same part number in the 4x2, 6x4, 6x4 diesel catalogue...

May 23, 2022 · If this checks out ok then you know it has to be in the clutch/belt CVT system. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV ... Clutch Rebuild Kit for a John Deere Gator 3 Bolt Cover Clutch. Compatible with all John Deere Gator 6×4’s, 4×2’s, Turf, Gas, or Diesel. This Clutch Rebuild Kit includes the following. (3) Three black Spider Rollers. (6) Six white Spider Buttons with O-Rings. (6) Six black Thrust Washers. All parts are MADE IN THE U.

New guy with a problem. Have a Gator 4x2 I bought two years ago and have had few problems`. However, when checking the drive belts recently, I noticed that the bolt attaching the secondary clutch was loose, actually hanging out and held in placer by the exhaust pipe. Don't know how long it has been like that, but the machine still drives.

XUV 825I: Owner Information. Whether you're a long time owner or just starting out, you'll find everything you need to safely optimize, maintain and upgrade your machine here. Operator's Manual. Parts Diagram. Maintenance Parts.Joined Mar 22, 2013. 176 Posts. #21 · Jul 10, 2013 (Edited) Well it happened to me. My 550 S4 won't shift out of reverse unless I turn off the engine. With the engine off it shifts just fine. Also when shifting from 4WD to 2WD it hesitates but after few yards it comes out with a load clunk. I have about 20 hours on it.Regards, 200mph. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin Side Mirrors. Like.Made in USA - Heavy Duty Clutch Puller Removal Tool for John Deere Gator with Comet Primary TX 620i 850D Replaces PCP-21, JDG1641. ... There was a problem filtering reviews right now. Please try again later. C. Town. 5.0 out of 5 stars 4 x 6 Gator works great now! Reviewed in the United States on December 16, 2022.

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We had our 2008 XUV 850D Gator (350hrs) serviced at an Ohio JD Dealership last month. It was making a thunking-clunking sound coming from under the floor board. The dealership replaced the front-end bearings, drive shaft, and also replaced BOTH centrifical clutches to the tune of about $2000. My neighbor has 2 850D XUV's and also had them at ...

16 posts · Joined 2020. #2 · Apr 15, 2021. I had a 590m and traded it in and it had less than 200 hrs on it. It first had problems with clutch, then front differential, so I sold it and purchased a Yamaha Viking EPS and I have had it nearly a year with no problems it shifts gears real good, and no problems with clutch and e wheel drive.An amazing feature of the John Deere Gator 835M is its 45*52*12-inches cargo box, which you can convert into a flatbed. You can lift the cargo box to unload it, though sometimes the lift mechanism may fail. You will experience lifting problems if you overload the cargo box or if the motor clutch malfunctions.1 post · Joined 2021. #1 · Apr 12, 2021. I have a JD 04 4x2 CX model (Kawasaki engine) the primary drive clutch has gone out. The price of a new replacement part from JD is stupid crazy. So with a lot of time spent searching the web for a better price I've noticed a lot of the clutches for a lot other manufacturers look a lot alike.Homemade JD 825I Clutch Spider Tool. I built my own Gator 825i Clutch spider tool to be able to adjust the buttons that are way too tight. No I'm not the one that sprayed graphite lube. I tried to clean most of it off. Now that its apart it will be easy to fully clean it. Bottom of tool to hold primary Bolted to 400 lbs welding table.Lifehacker is the ultimate authority on optimizing every aspect of your life. Do everything better.Made in USA - Heavy Duty Clutch Puller Removal Tool for John Deere Gator with Comet Primary TX 620i 850D Replaces PCP-21, JDG1641. ... There was a problem filtering reviews right now. Please try again later. Gary Collins. 5.0 out of 5 stars This worked well. Reviewed in the United States on June 11, 2022.

825i secondary clutch 1.jpg. 117.5 KB Views: 4,424. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin Side Mirrors.The John Deere Gator 835M, a formidable off-road companion, thrives with attentive care. By addressing and preventing common problems, users can unlock the full potential of this robust vehicle. Remember, proactive maintenance and the occasional upgrade can transform potential pitfalls into mere bumps on the off-road journey.Dec 10, 2021 · 1805 posts · Joined 2019. #1 · Dec 10, 2021. Hello all. I purchased a Deere x590M a year ago. Not a trail machine, but a great machine for around the farm. Recently noticed some "slipping" when trying to accelerate from a stop and occasionally it is difficult to get in gear. Checked w Deere and they will cover under warranty. 2021 XUV 835M clutch issues. This 835 is my daily workhorse. It already has 10,000+ mi & 500+ hrs. At approx 8500 mi I began to get a shudder on takeoff. I replaced the drive belt, which restored my original top speed, but it did not fix the shudder. I drove it another month then ordered a new primary clutch (not a JD) and replaced it yesterday.Powerful diesel engine with up to 4,000-lb (1,814 kg) towing capacity. Power steering. Cargo box with spray-in liner, brake and taillights. Maxxis® Bighorn® 2.0 Extreme Terrain Radial Tires with steel wheels. STARTING AT: $21,949.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer. View Product Brochure.Remove the belt cover from the bottom of the Gator. Clean any debris or dirt in the primary clutch. Use spray lubricant on the pinpoints on the primary clutch. Watch the clutch in action to see if it fully withdraws at idle and slides forward when you open the throttle. Locate the idle adjustment screw on the primary clutch.

My comment is that if the clutch is working properly, I would ignore it, reinstall the clutch and enjoy life with your Gator. If that clutch IS giving trouble, I would not put money, time and effort into reconditioning that particular core. I would invest in a rebuildable core and recondition it properly. Doc the Clutch Man.If it shifts, you either need a new shift cable or it needs adjustment. If it will not shift, the problem is the shifter in the transmission and transmission has to be repaired. Ask Your Own Agriculture and Farm Equipment Question. 2016 John DeerE---- Model PR15 XUV 550 G&Y 2P---- PIN # 1M0550TBTGM051150----. Engine Serial # 1508201184713.

260 posts · Joined 2015. #13 · Jul 29, 2015. Overall, I am still glad I went with the Deere, Minus a few issues (some i expected) I think this machine will perform the way i want it to. Let me get some hours on it and I will give a better review. 2016 RSX860i-. Fox 2.0 Shocks. Sport Seat-Sport Steering-.I found this thread after searching for a solution to the shifting problem with my 2018 590m. Just thought I'd post to let the group know that JD Clutch Docs repair is legit. With shipping and the repair it was around $200 all in. The Gator now shifts as it should have from the factory. Well worth the money spent.4-passenger Full-Size Crossover Gator™ Utility Vehicles. Model. HP / Power Source. Power Steering. Towing Capacity. XUV825M S4. HP / Power Source. 52 hp* Gasoline. Power Steering.709 posts · Joined 2013. #6 · Feb 8, 2014. Theory of Operation: The variable speed drive (VSD) clutch system is speed and load sensitive. The clutches work together, automatically up shifting or back shifting as load and engine or vehicle speed change. This shifting changes the ratio between the clutches, allowing the engine to operate at ...Blrack AM140985 Complete Primary Drive Clutch Fit for John Deere Gator Trail Gator 4X2 Diesel Gator Worksite Gator 1200A Bunker Replaces AM128794 AM141005. ... There was a problem filtering reviews right now. Please try again later. sam p. 5.0 out of 5 stars Teams clutch removal breeze. Reviewed in the United States on March 19, 2024.1. Clutch problems. The primary clutch seems to be one of the biggest issues with this gator model from John Deere. Many users complain about the clutch failing to disengage, making it hard to shift and sometimes just making it impossible to do any kind of movement at all. Apparently, the clutch of the xuv 4×4 825i is easily …Amazon.com: SFriding Primary Drive Clutch for John Deere, Replaces AM140985 (AM128794), for 4X2 Gators, Diesel Gator, Trail Gator, Worksite Gator, 1200A Bunker and Field Vehicle : Automotive. JD 2320, 200CX FEL/61" bucket , 46 BH/16" bucket, Artillian Forks, 72" Snow Blade, Landscape Rake, Ballast Box, PHD,John Deere Gator 825i is a reliable and versatile UTV that is capable of navigating rough terrains and carrying heavy loads. Despite its many benefits, it can experience issues which could affect its performance and longevity. To help users avoid costly repairs and downtime, this article provides an overview of common John Deere …A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! ... I recently repaired my Gator that had a primary clutch problem as most other Gator owners have had. I worked in the manufacturing world of industrial and high ...Sport Utility Kit. Our most popular, best all around use kit. Great for trail riding, occasional mud and sand riding, plowing and hauling. Makes up for the power loss and slow response of adding oversized tires. Better low end and midrange acceleration. Quicker backshift which results in crisp throttle response. Reduces belt slip and heat.

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XUV 550 with Honda GX 630. Joined Aug 22, 2012. 1,263 Posts. #21 · Apr 27, 2016. The first number in the spring description is it's initial rate while the second is it's compressed strength. The first number is largely responsible for the clutch engagement rpm while the second number controls how the clutch upshifts.

XUV 835R: Owner Information. Whether you’re a long time owner or just starting out, you’ll find everything you need to safely optimize, maintain and upgrade your machine here. Operator's Manual. Parts Diagram. Maintenance Parts. Safety and How-To. Attachments. Specifications. Model Page.Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc.Paul Moritz. 446 subscribers. Subscribed. 332. 44K views 5 years ago. This is a quick overview of how to remove the primary clutch pulley on a John Deere Gator TX. I bought the new clutch...I fixed the John Deere gator shifting problem with a bicycle brake. It was a quick fix and I hope to design something even better in the future. I can’t bel...3 posts · Joined 2020. #3 · Apr 2, 2020. thank you, I bought the gator used, I replaced the parts after the belt came off the first time, lost all the parts on the ground somewhere, bought new parts from JD and installed, the bolt holding clutch on came out after 40' and belt came off in about 100', I replaced belt and bolt and drove back to ...xcopterdoc. 250 posts · Joined 2013. #2 · Dec 27, 2014. If its really in gear, the secondary clutch will stop turning. Try this... with the engine OFF. disconnect shift rod from arm on transmission. Move arm all the way fwd or rev. Now roll the machine fwd or rev.Follow the following guidelines to accomplish proper Belt-Break in: •Vary vehicle speed and engine RPM to shift belt through normal operational range. •Do not exceed ¾ throttle within the first 30 miles of installation. •Stop engine and allow belt to cool down every 15 minutes of use. *.Our RSX 850i has 200 miles and 23 hours and looks like it will need a 3rd clutch after this weekend. Drove it around in the cooler months without a problem. This last weekend was the first time this summer. All the hard shifting came back as bad as ever after just a couple hours of easy running in the heat. Like.Jalhay Discussion starter. 43 posts · Joined 2014. #1 · Apr 29, 2015. I am going to just say "Forget what they say" today guys I had a chance to get an up close of a Polaris Ranger and all these videos and reviews that say it is FAR superior to the Gator are just plain liars. That said not wanting to be mean or start a "bashing" the ... Sport Utility Kit. Our most popular, best all around use kit. Great for trail riding, occasional mud and sand riding, plowing and hauling. Makes up for the power loss and slow response of adding oversized tires. Better low end and midrange acceleration. Quicker backshift which results in crisp throttle response. Reduces belt slip and heat. Some common issues or problems associated with the clutch on a John Deere Gator include: 1. Slipping clutch: This occurs when the clutch fails to fully engage or …6 x 4 braking problem. I recently purchases a 2003 6 x 4 diesel gator with 600 hrs. Put about 4 hours on it when it developed an extremely loud noise when brakes applied, with vehicle not wanting to stop. Have to turn key off to stop. Also trans grinds when shifting into gear. Do not know if these could be related.

But while John Deere is mostly looked at as providing quality vehicles, there are some common issues that plague John Deere Gators as a whole. Below are the seven most common John Deere Gator problems. Hard Shifting Into Or Out Of Gear. The stock clutch system in the John Deere Gators are the most problematic feature of these models.3.5. (19) Write a review. Four-wheel independent suspension for excellent ride and handling. Easier shifting, with integrated park position. Electronic switch for instant 4WD engagement. Comprehensive dash panel with speed indicator. STARTING AT: $12,999.00USD, PLUS ADDITIONAL CHARGES 1.If the clutches are bad, you might need a replacement. 6. Running rough. A carburetor malfunction, such as a tuning issue, vacuum leak, or gas leak, is the most prevalent cause. An ignition problem might also lead to sputtering problems. Air, gas, and a spark are required for the combustion chamber to function on a UTV.Oct 19, 2021 · 4319 posts · Joined 2015. #3 · Oct 19, 2021. Contact the Clutch Doc at [email protected]. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with ... Instagram:https://instagram. california form 540 schedule ca instructions 1263 posts · Joined 2012. #2 · May 19, 2014. You need to contact your Deere dealer to order the removal tool. It's not listed on the parts diagram so you'll have to have the service dept. look in their service manual for the tool part number. I disassembled my machine and put it on a trailer and took it to the dealer. marion county il jail inmate list If the Gator will not shift into or out of gear with the engine running, there is a strong possibility the Primary Clutch is sticking. Lubricants will not help, it fact they will likely compound the problem. Contact JD Clutch Doc for a long term solution for hard to shift issues for more information contact JD Clutch Doc at [email protected]. interstate 40 travel conditions John Deere Gator 825i is a reliable and versatile UTV that is capable of navigating rough terrains and carrying heavy loads. Despite its many benefits, it can experience issues which could affect its performance and longevity. To help users avoid costly repairs and downtime, this article provides an overview of common John Deere …xcopterdoc. 250 posts · Joined 2013. #2 · Dec 27, 2014. If its really in gear, the secondary clutch will stop turning. Try this... with the engine OFF. disconnect shift rod from arm on transmission. Move arm all the way fwd or rev. Now roll the machine fwd or rev. raycon fitness earbuds reset 2030A Pro Gator issues... One of our 2030A Pro Gators is having clutch problems. There's not much in the tech manual- just the adjustment procedure for the cable. I followed that and its adjusted correctly. Here's my issue- I'm able to start the engine, shift into 1st (or any other gear) and let the clutch pedal completely out and the engine ... how to change battery in smart glow exergen temporal scanner 440 posts · Joined 2012. #2 · Nov 25, 2019. Unfortunately hard to shift into and out gear issues are inherent with many models in the Gator lineup. JD Clutch Doc has a long term solution for your hard to shift issues. Contact JD Clutch Doc at [email protected] for more information. 2006 JD 3520. 300CX.This recall involves John Deere Gator utility vehicles with model number "XUV835" printed on the hood. "John Deere" and "Gator" are printed on the cargo box. The serial number is located on the frame directly above right front tire and begins with 1M0835 and falls within the ranges on the chart below. The recalled utility vehicles ... green valley ob gyn greensboro north carolina Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc. level b iready Your vehicle's clutch system shift gears without causing damage to the engine. There are several components of the clutch system, such as the clutch cable, that keep it working pro...Search Parts Catalog. Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner’s manual and service information. For example the operator’s manual, parts diagram, reference guides, safety info, etc.Problem or Situation : The design of the CVT drive system on the XUV Gators -60000 will not provide engine braking at low idle. At low idle, the drive clutch will release the drive belt and spin free. This is normal operation. The CVT drive system is designed to provide engine braking when the engine speed is above clutch engagement speed. get back ytb fatt lyrics 1 post · Joined 2022. #1 · Dec 4, 2022. Wanted to let Gator owners know about the best person for clutch repair. I have been dealing with clutch issues with my 2011 XUV 550 S4 Gator. Ordered a new clutch. That clutch worked for about one year and started shifting issues again. Looked here at Gator Forum and found people talking about JD ... 8260 hwy 17 louisiana Gator 6x4, fd620d clutch bolt size. Anyone got the specs on the bolt that holds the clutch on to the tapered shaft? The parts diagram for the fd620d lists it as a 10x1.5x28. I picked one up at the local Ace and it doesn't fit. Could it possibly be a left hand thread? william patrick alexander mother Read here: Gator Clutch Problem Bobby . Reactions: eyeboltman and Old Cajun. Save Share. Like. Old Cajun ... John Deere 4066R Deluxe Cab, 440R MSL Loader, AY11E72 4-in-1 Bucket, 485A Backhoe John Deere 2032R, Tektite Cab, 220R Loader, 62D Deck, HD60 Snowblower lisa salters partner 550XUV CLUTCH ISSUES NEED HELP. We recently purchased a used but in very good condition a 2014 Deere Gator XUV550. Unknowing to us it has a clutch issue which was discovered we got it home (2 days ago). When researching this model, we found this forum and sadly found out this has been a problem for this particular model since it was created.224 posts · Joined 2014. #8 · Mar 11, 2019. As a Forum member for several years I continue to see reports of "hard to shift" clutch issues on various models of Gators and am struck by the apparent long term and unresolved quality control issues at the point of manufacturing. My assumption (perhaps unfounded) is that the JD dealership network ...